One of the most used methods for the gear teeth finishing is gear shaping. Gear shaping generally involves the process of the removal of tiny and unwanted particles of metal from the surface of gear teeth using high rpm. This method represents the most appropriate cost/performance ratio when used for the production of huge lots. The productivity in the case of this machine is also higher than a gear grinding machine. The final results do not wholly depend on the aptness of shaping cutter design, but it does ensure the highest quality.
The shaping cutter assists in cutting the edges and ensures various teeth to the tools. The available gear shaper cutters for sale provide the following benefits, and they are explained below:
- Ensures greater production-The shaping gear cutters hold the capacity of producing at a larger scale. They are used to produce the minor parts of the machines. When production is done at a larger scale, it eventually boosts the efficiency of work. The gear shaping cutter machine can manufacture parts of all sizes. This machine helps in cutting down other costs when it is installed in the factory. It saves time and efforts and also cuts down the transportation cost of the company. The saving cutter machine can be a huge investment for the company in terms of cost-saving.
- Promotes efficiency of work- Gear shaping cutters are used to give desired shapes to the gear So that they can work well and render the purpose. When gear shaping cutter works, it reduces the number of teeth, which further helps in obtaining the increased production with the earlier and the equal amount of resources. The maintenance cost also gets reduced because of the maintenance of fewer teeth. Now that more focus is given to the accuracy of fewer teeth, it results in increased efficiency of work.
- Cost-effective- A gear shaping cutters can produce a huge variety of gears. As mentioned earlier, they have used minor parts, and there are many options from which people can choose as per the quality and price. When installed in the factory, it can reduce the transportation cost, and because of the result of shaping cutter, only a few teeth are left for the maintenance, which further reduces maintenance cost. So it is cost-effective.
- Versatile- The shaping gear is one of the most versatile methods. It can be used to produce all types of gears and that too at a faster rate. So, it ensures versatility.
There are various gear shaper cutters suppliers India; the customers can select the one which suits their deal. People who look for factors like quality, efficiency, time, and money must go for this machine as it furnishes all the above-written factors. People should also take care of the technical aspects before buying a gear shaping cutter. Gear shaping cutters are mostly used in the automobile, rail, aerospace industries. So, people looking for gear shaping cutters must go through its advantages to make a better decision about the purchase of the same.